Tag Archives: staining

Where have we been

So here we are at the last day of August and I haven’t posted anything in ages. Now it’s time to rectify that.

This is going to be a mishmash of a bunch of different things.

First, some projects that we’ve been working on.

If you recall from last year, we installed a new counter top around the sink in the kitchen, along with associated cupboards and drawers.

Notice that gap at the 45° angle where the bare wood behind is showing. We now have a new piece put in to cover that.

It wasn’t all that difficult, however I did discover that my table saw can’t handle cutting a piece of red oak 19mm (3/4″) thick at a 45° angle. The motor isn’t powerful enough to do the cut. I had to take the piece over to a friend’s place and use their table saw to do it. After that, it was stain and varnish as usual.

Next on the project list is our front steps.

When we put them in last year we only put one coat of varnish on them. They got all mucky during the winter, as you can see, so we decided to redo them.

Of course, we couldn’t take them all off at the same time as then we’d need to put a trampoline in front of the door to get in and out. So we’ve been working on it one step at a time, as it were. I have a spare piece of the same lumber that I cut to size and clamp it into position while we work on redoing each step. This means we can take our time and we can still get in and out of the trailer without issue.

Here is the first step after refinishing.

I put each step through the planer a few times to get rid of all the junk on top. Then we stained it. The stain we used was one we bought for some other reason that neither Kat nor I can remember, and when we put it on it was hardly even noticeable. We applied two coats of stain and then six coats of varnish. In the end, they have turned out alright.

We’ve finished two of the three steps and are working on the third right now.

In other news, wood shavings. We were getting low on bulking material for the composting toilet so we stopped at one of the many lumber mills they have around here and asked if we could have some. We filled up four large garbage bags from a mountain of the stuff that they had at no charge.

The only thing about those wood shavings is that they were wet and we didn’t want them rotting in the bags, or worse frozen into one clump come winter so I devised a method to dry them out.

I put a tarp in the truck bed and spread the shavings out on top of it. This did require several stirrings and a few days of good sunshine, but in the end it worked pretty well.

One of the last big things to rebuild in the trailer since we tore it apart to have it spray foamed, is the kitchen pantry. Being on a limited budget this year, we haven’t been able to go out and buy the materials for it. I did, however, have enough materials on hand to build the drawer that forms the base of the pantry.

Above is the spot where the pantry will be. You can see how I have already put in the side pieces on the left. The reason we are putting a drawer here is so, in the event we need to get access to the plumbing at the back, we can take out the drawer and still get to the clean-out in the pipe.

Needless to say, there was a lot of fiddling to get things just right as nothing is square or level and we need to make all sorts of cut-outs for the pipes and wiring.

Here is Inspector Fizgig checking out the work so far.

Further along, we have the final framing for what the drawer will be mounted to and what the pantry will be sitting on.

Why the double layer on the left side, you might be wondering? You can’t see all of the details of the back wall there, but the left edge of the pantry will actually not be up against the edge of the counter due to irregularities in the wall. As a result of this, I wanted to have something solid for the left edge of the pantry to sit on so I put a double layer of lumber on that left side. To cover the drawer there is going to be two layers of 19mm (3/4″) plywood for the pantry to sit on, so it should be pretty stable. It’s not going to be made of particle board so there will be some significant weight to the pantry, especially once you fill it up so I want to make it as stable as I can.

Anyway, I put the drawer together for the spot and then discovered that it was too wide. This is partially due to the fact that I thought the drawer rails were 11mm but they’re actually 13mm. Also, I was using lumber of different dimensions. The drawer front and back are 16mm (5/8″) but the sides are 19mm (3/4″) and somewhere I forgot to take that extra width of the sides into account.

At first I thought I only had to fix one side of the drawer as I hadn’t discovered my mistake with the rail thickness yet. I pulled the one side off the drawer (which isn’t fun after you’ve glued it) and I ran it through the planer. Note to self, don’t ever put plywood through a planer. It’s okay if you are planing in the same direction as the grain, but as soon as you get through that layer, the next one will have it’s grain going 90° to the previous layer and the planer will destroy it. I got it down to the right thickness, but it looked really ugly.

After putting the drawer back together, it was then I discovered the issue with the rail thickness. This time I used a table saw (again a friend’s because mine couldn’t handle the job) and cut 4mm off the side of the drawer. I ran it through once, then flipped it over and ran it through again so there was only a strip in the middle that I had to deal with. I used my reciprocating Dremel (or oscillating tool) with a cutting attachment to handle this, but it wasn’t pretty nor was it quick.

After all was said and done, I did managed to get the drawer installed.

We plan to put shoes and boots in it as we seem to have an over abundance of those lying around.

I have also been putting in a fair amount of time at the top of the hill where we plan to build the earthship. I’ve been working on clearing it and it looks like quite the area of destruction.

There was quite a bit of brush saw work to handle all of the small stuff. That was several days worth of work. Once that was done, I brought out the chainsaw and in two tanks of gas I had the entire section cleared.

Unfortunately, I don’t have a before picture. Now we need to do something with all of stuff that was cut. We’ll probably wait until November and just make a big bonfire. Can’t do that now as there are restrictions on having fires during the day.

Our garden is quite interesting this year, mostly because we didn’t plant most of the stuff that is growing in it. This picture was taken near the beginning of August and we have quite the huge squash plant going on there in the foreground. Behind that we have potatoes and tomatoes. Somewhere in there where you can’t see are the watermelons we actually planted.

We were away for a week and came back to this.

The squash has jumped out into the yard on one side and one of the compost bins on the other. The tomatoes have also jumped the boundary and started taking over the other compost bin. It looks like we’re going to have enough tomatoes and squash to sink a small ship.

Here is an awesome picture of some day lilies from our flower garden.

And just to put the icing on the cake, here are Gurgi and Fizgig hanging out together on the bed.

Everybody got that?

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Kitchen Counter, reprise

Okay, way back in July I posted about finishing the kitchen counter around the sink. In case you forget, this is what it looked like:

As you can see from that picture, there was still some work to do below the counter: namely build some drawers and cupboards. The drawers were finished fairly soon after the counter but we had a few delays with the finishing of the whole thing.

Let me share that particular adventure.

After we had put the counter in, I immediately went to work on the new drawers. I used the same technique I came up with while working on the kitchen cabinet. So it wasn’t long before I had the basic drawers constructed and ready for a fitting test.

Here is Fizgig trying out the first drawer.

He had to try it while it was pulled out as well. He matches the wood pretty well.

The high back on that drawer will make more sense in a moment. Moving along, I made the other two drawers that were to be installed above that first one. We put them in and it all looked good.

Of course, after that they headed out to the staining department. Our staining department (Kat) was also busy working at her new job this summer, so finding time for her to get some of these projects completed meant things were delayed more than once.

In any event, the drawer interiors were all stained a nice red and put back into position.

At this point, I also installed the interior hardware for that bottom drawer.

Yes, we made it a drawer for all of our baking trays and cutting boards. It is awesome because those types of things are a pain in the butt to put in a stack in a cupboard. If you want one close to the bottom, you have to shuffle through the entire stack. We knew when we had put in a drawer like this when we lived in Ottawa that having a similar drawer in the trailer would be really handy.

After that, we needed to put the drawer faces on along with handles and knobs. We also needed cut the pieces for the cupboards, put their edges on and finish them as well. You wouldn’t think that would take very long, but it did.

The drawer fronts didn’t take too long, but the cupboards sat around for quite a while. Part of that was Kat working, distractions of other projects and the fact that several measuring mistakes were made. The cupboards were cut to fit the space, but once you put the hinges on it forces them to sit within a certain small area. I ended up having to trim and redo two of the cupboards because they ended up being too big to fit once mounted to the hinges.

This also meant that Kat had to refinish the edges that I trimmed, which delayed things even further. As a result, it was the third week of October before we reached this stage.

We finished all three new cupboards and everything looks rather nice now.

There is that small space between the center pair of cupboards and the one on the right that needs to have something put in it. I do have a plan for that, but as it is cosmetic, it may wait until next spring as we do have some other things that we are currently working on.

I should mention that the cupboard on the right holds a little secret: I mounted our recycling bin to it and it is hinged at the bottom.

You pull it out and have easy access to the recycle bin, and it’s also kept out of sight which helps to reduce the clutter. You can see I put in some stops to prevent the cupboard door from dropping to the floor (they’re just below the white recycle bin).

In addition to this, while we’re getting caught up on things, remember that bed frame with the drawers we built last year? It looked something like this:

It sat like that for quite a while, with no faces on the drawers. That has now been resolved as well.

Kat painted them green and I put them on sometime in August. It’s so nice to have handles on those things, having scraped the flesh off my fingers a few times trying to get the drawers open without handles.

That gets us caught up with the kitchen and bedroom. We have a couple of other things going on, but time is rapidly running out. It is getting colder, we run the fire quite a bit now and we’ve even had a bit of the white stuff.

We’ve also started into more cloudy weather, so we’ve been trying to conserve our solar power to make it last as long as we can. This means no long days using power tools.

Winter is coming. Are you ready?

Voyages on this Earth

Earth
Our common frontier
These are the voyages of the Earthship Walden
Our five year mission
To explore strange building concepts
To seek out new life in dead architecture
To boldly build what Mike Reynolds has built before

Captain’s Log, Earth date: Two zero one six point one one point zero five. With the cold weather increasing, we constantly worry about attack. We have many projects to help us with this, but progress seems to have slowed down.

Kat-Hura: “Captain long range forecasts indicate White Klingons are closing in.”
Captain: “White Klingons? I hope we’re prepared for that. Captain to Engineering.”
Scotty: “Scott here Cap’n.”
Captain: “Scotty, how is that new shield coming.”
Scotty: “Already installed, Captain.”

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Captain: “Will that hold off the White Klingons, Scotty?”
Scotty: “Aye, Cap’n. We tested it last year and she worked a beauty.”
Captain: “How about the energy storage compartment? Did we get that closed up?”
Scotty: “Prrrrr, prrrrr…. GET OFF THE BLOODY COMMUNICAT… @#($&^#*#!!!…”
Captain: “Scotty? Everything okay down there?”
Scotty: “Aye, the dang cat walked across the console again.”
Captain: “Well, try to keep the hair balls down there to a minimum.”
Scotty: “Aye…”
Captain: “About the energy storage compartment…?”
Scotty: “Oh that sir! That’s also finished.”
Captain: “The energy modules are secured?”
Scotty: “Aye, snug in their own little box.”

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Captain: “Did we managed to seal it off.”
Scotty: “Aye, did that too. Even put on an access hatch so we can get in easily for doin’ maintenance.”

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Captain: “Good work, Scotty. That should work quite nicely.”
Scotty: “Thank ya, Cap’n.”
Captain: “Captain out.”

Captain: “Well, it seems we’re quite well prepared for those White Klingons. Nothing to worry about, Kat-Hura.”
Kat-Hura: “Yes, Captain.”
Captain: “Now, if only we could get to putting the bulkhead panels back on the walls in my sleeping quarters.”
Kat-Hura: “That work is still underway, but some progress has been made, Captain.”
Captain: “Really?”
Kat-Hura: “Yes, Captain.” (Brings up the view of the Captain’s quarters on the main screen) “As you can see, we have started with the section around the new porthole that was added.”

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Captain: “Well, that’s looking much better.”
Kat-Hura: “That’s not all, Captain. We have even put on several coats of paint.”

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Captain: “Wow, you guys have been busy.”
Kat-Hura: “Also, some of the detailing around the porthole has been completed as well.”

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Captain: “I’m liking the pine, it adds a nice touch.”
Kat-Hura: “Agreed, Captain. It will go well with the deep green colour.”
Captain: “Any other surprises, Kathura.”
Kat-Hura: “Just one, Sir.”
Captain: “Well, spit it out.”
Kat-Hura: “We also insulated and put a finished panel over the step up to your sleep quarters, Sir.”

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Captain: “Hey, that’s looking snazzy.”
Kat-Hura: “We also stained it for you sir, so it will match some of the other decor.”

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Captain: “Well, I’ll be worn out dylithium crystal. Things are progressing quite nicely around this shuttle craft. Is there any word from Earthfleet about getting started on the Earthship?”
Kat-Hura: “Unfortunately, Sir, they want us to have some engineers look over and approve the plans.”
Captain: “Dang them and their bureaucracy. Hopefully we can deal with that this winter so we can stay on schedule to begin next spring.”
Kat-Hura: “Yes, Captain. That would be ideal.”
Captain: “I guess we’ll just have to deal with it and keep on going.”
Kat-Hura: “So it seems, Captain. So it seems.”