New trailer door

I’m falling behind on my posts. There are several things to post about, but I’m going to start with the most recent.

We now have a new trailer door, and it is very exciting. Let us start at the beginning, shall we?

Having lived in our trailer now for three years, we have a pretty good idea of what its strengths and weaknesses are. Having ripped out everything from the interior and had it spray foamed has made a HUGE difference in getting through winter. However, there was always that really cold draft coming in from around the door. It never sealed perfectly. So we decided to replace it.

As you can imagine, a trailer door isn’t like your standard house door, it’s quite a bit narrower. So if you’re going to replace the door with something more house-like, it’s going to be an interesting task.

Here is a picture of the original door.

For this project, we decided to call a friend for some help. His name happens to be David as well and he is a professional framer. He has also done the Earthship Academy and is working on creating an Earthship community. I grabbed this picture of him just after we removed the old door.

Here you can see the old door leaning up against the picnic table.

And what kind of door did we replace it with? Well, you be the judge.

That is a solid western cedar wood door with a stained glass window. The stained glass part is sandwiched between two plates of tempered safety glass to protect the delicate parts. I found it on kijiji and it was a steal at $200. I’m sure the window alone is worth more than that.

Anyway, while David was working on the framing, I had the interesting task of trying to figure out how to install the hinges. These are no ordinary hinges. They are made by a company called Soss and they pocket inside the door frame. Yeah, that’s right. When all is said and done, you won’t see the hinges at all, from either side of the door, when the door is closed. Here is a picture of them after I managed to get them in the door.

I bought mine from Lee Valley Tools and I have to warn you, these things are not cheep. The new door we have is pretty heavy, so we bought four of the biggest ones they had. That cost us almost as much as the door did.

Here is a close-up of the hinge.

They were expensive, but they are really sexy, and with our door swinging outwards instead of inwards like a standard house door, this will give us some extra security as no one will be able to tamper with the hinges to get inside the trailer.

Meanwhile, David built this awesome frame for it around the hole for the original door.

The key to the framing working on the side of the trailer is how we attached it. If you look closely on the left side of that picture, you can see two bolts coming out that darker piece of wood against the door hole. Those go through a similar piece of wood on the inside and the bolts go through an aluminum tubing stud. So the wood is sandwiching the trailer walls on both sides. It’s about as secure as we can make it.

In addition to the new door frame, we also built new steps to go with it. Here is David working on that.

After futzing with the hinges for some time and getting everything prepped, we were finally ready to put the door on its new home.

It worked out rather well, don’t you think.

That picture was taken just after 19:00, so it was getting late by that point, but we had to finish it otherwise we would have to sleep with a big hole in the wall. Not good if you have indoor cats who don’t go outside. Also, we hadn’t had any dinner by that point either so hunger was weighing on us.

We packed up our things and decided that the door knob would have to wait until the next day.

So, this morning after breakfast, that is what we did. Installing door knob hardware is really finicky and I can truly say that I am no expert at it. However, we do have something functional.

Here is picture from the inside.

It ended up turning out even better than we had imagined so we’re pretty happy. David was an amazing help and the reason why we were able to finish the main part in just one day. A big thanks goes to him. If we had been working on that ourselves, it would have been a week or more, I’m sure.

There are still some fiddly bits we need to take care of, like adding weather stripping around the door, filling in all of the cracks and insulating around the outside. We’ll get to that sooner rather than later as the nights here have been pretty chilly. We’ve already had hard frost three times.

This isn’t the only project we have going on so I should have more posts coming up soon to cover those.

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